Banks-power Cummins Motorhomes: (Diesel ’03 - 07 ISB-CR 5.9L) Manual de usuario

03/14/12 PN 96828 v.4.0Banks EconoMindDiesel Tuner2003-2007 5.9L Cummins ISB Class-A MotorhomeWith Allison 2000MH Series 5-Speed TransmissionFOR USE

10 96828 v.4.09) 63772 & 63752 Pusher w/gauges

96828 v.4.0 1110) 63775 & 63753 Puller w/gauges

12 96828 v.4.011) 63777 & 63754 Pusher w/ Banks iQ

96828 v.4.0 1312) 63778 & 63755Puller w/ Banks iQ

14 96828 v.4.0Section 3Thermocouple Installation1. Locate and identify the parts in your kit. Make sure that all the parts match up to the Bill of M

96828 v.4.0 155. Loosen the turbo’s intake and exhaust tube clamps.6. Spray the turbo flange bolts with penetrating oil to ease their removal. Loose

16 96828 v.4.0Figure 14

96828 v.4.0 171. Locate the EconoMind Tuner from your kit and lay out the harness. There may be differences between motorhome chassis and coach body

18 96828 v.4.0Figure 16

96828 v.4.0 19NOTE: There is a locking tab on both the Banks and factory female connectors. It may be necessary to unlock the tab prior to removal o

2 96828 v.4.0Limitation of WarrantyGale Banks Engineering Inc. (hereafter “SELLER”), gives Limited Warranty as to description, quality, merchantabil

20 96828 v.4.0Figure 17Figure 18

96828 v.4.0 211. Locate the Diagnostic Port Harness in your kit. Locate the round diagnostic port in your coach. The diagnostic port is located eith

22 96828 v.4.0DynaFact gauges are a useful tool to monitor vehicle performance. There is a turbo boost gauge and an EGT gauge that will measure exha

96828 v.4.0 23d. Route the RED wire to the fuse box. Locate the appropriate fuse for instrument lighting in the owner’s manual. Cut the RED wire as

24 96828 v.4.01. Run the Diagnostic Port Harness to the Tuner Harness. Connect the EconoMind Tuner and the Diagnostic Port Harnesses to the Y-splitt

96828 v.4.0 25CAUTION: Do not use force when working on plastic parts. Permanent damage to the part might result.1. Locate the Window Mount Assembly

26 96828 v.4.0Figure 21 Banks iQ SystemFigure 22 Banks Bridge Module

96828 v.4.0 276. Locate the RJ12 Cable. See Figure 21. Connect the RJ12 Cab Harness connector to the Cab Harness connector that was past through the

28 96828 v.4.0Section 10Checking Engine Performance1. Go over the entire installation as a precautionary check to ensure that all clamps are tight,

96828 v.4.0 29Section 11Troubleshooting with EconoMind Tuner’s LEDsYour Banks EconoMind Diesel Tuner is equipped with diagnostic features that will

96828 v.4.0 3 Dear Customer,If you have any questions concerning the installation of your Banks EconoMind Diesel Tuner, please call our Technical

30 96828 v.4.0Table 1 Banks EconoMind Fault CodesCode Event Course of Action1,1Fuel Rail Pressure (FRP) Input Voltage Out of Range.T

96828 v.4.0 31Section 12Troubleshooting EconoMind Tuner with Banks iQThe standard Banks EconoMind Diesel Tuner requires the engine coolant temperatu

32 96828 v.4.0Figure 26Figure 25

96828 v.4.0 33If the EconoMind Tuner should ever need to be removed from the vehicle, perform the following:CAUTION: The ignition must remain in the

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe

4 96828 v.4.0Congratulations! You have just purchased one of the finest products on the market for enhancing the performance of your diesel engine.

96828 v.4.0 5Bill of MaterialsP/N Description Kits:63771, 63751 & 63781 w/o Banks iQ & Gauges 63772, 63752 & 63782 w/Gauges Pusher63777,

6 96828 v.4.0Section 1General Assembly- Figures 1-61) Banks EconoMind Diesel Tuner

96828 v.4.0 7 6) Cab Harness3) Diagnostic Port Harness 4) Extension Harness5) Y-splitter, RJ12 Cable, Jumper Harness2) EGT Leadwire, Turbo Gasket, E

8 96828 v.4.07) 63771 & 63751 Pusher w/o gauges or Banks iQSection 2Motorhome General Assembly- Figures 7-12

96828 v.4.0 98) 63771 & 63751 Puller w/o gauges or Banks iQ